Control Quality
How We Do Quality Control For Mass Production?
- Pre-production inspection: Ensure that raw materials and parts meet quality standards before production.
- Process inspection: During the production process, QC monitors the assembly line according to predetermined standards. predetermined criteria.
- Product testing: Depending on the product, testing is required to confirm product performance and safety.
- Standard Quality Records: The quality control team maintains detailed testing records to ensure all products meet quality standards and customer expectations.
- Finished Product Inspection: Final inspection for any defects or non-conformities before shipment to customer.
We take care orders from raw materials to finished product
We have a quality control teams and QC in our workshop, who are able to check any quality issue depending on the request made by our customers.
- Raw Material
- Paper Design&Fitting
- Upper Department
- Sole Department
- Package Department
- Shipping&Loading
01 Moccasin Outsole Stitched
During middle of the production ,our customer came to us that his clients would like to make stitching on sole with upper for the loafer shoes as he thinks it will make shoes more safer &stronger for kids daily wearing.
02 Outsole Should Be Equal In Length To Upper
Customer figure out the sole is slightly shorter than upper ,and it usually should be equal in length to the upper which will help to protect the leather from peeling.
01 Moccasin Outsole Stitched
MADE PRODUCTION EASY
Stitching an outsole for production typically involves attaching the upper portion of the shoe to the sole portion of the shoe. It can be done either manually or with a machine. Manual stitching requires skill and patience, but it is often more economical than using a machine. The steps involved in manual stitching include marking, cutting, punching holes, stretching leather over the sole and stitching together with a waxed thread. If a machine is used, it is typically an industrial lockstitch sewing machine that uses thick thread and heavy-duty needles to sew through multiple layers of leather or other materials with sole.
In a moccasin outsole stitched construction, the upper part of the shoe is stitched directly to the outsole, creating a seamless connection between the two. This type of construction allows for maximum flexibility and comfort, as the shoe can move and bend with the natural movement of the foot.Moccasin outsole stitched shoes are often associated with casual and outdoor footwear styles, such as loafers, boat shoes, and hiking boots. They are also commonly used in traditional Native American footwear, where moccasin construction has been practiced for centuries.
Stitching On Sole
As the right picture, the customer wants the sole stitched. Our colleague came to discuss with the designer immediately after receiving the customer's message.
The shoes are already in the middle of production. On November 8, the customer sent a message saying that the sole needs to be added.
- “Also the sole should be stitched.”
Dealer- From United States
According to the needs of customer,we add the stitching on outsole for production.
On November 16th, we added the car line on the sole according to the customer’s needs. After completing the car line, we took a video and sent it to the customer for confirmation.
We tried stitching on sole before mass production
Start trying mass production,check all details to make sure the shoe shape keeps well after stitching.
During production,QC team take care all shoes have stitching on bottom of the sole.
02 Outsole Should Be Equal In Length To Upper
MADE PRODUCTION EASY
Typically, the sole should be equal in length to the upper, and in some cases, slightly longer. It is important to make sure that the sole is properly fitted to the shoe upper in order to prevent it from slipping off or becoming loose. This ensures that the sole is properly supported and protects the wearers feet from the ground surface,and avoid leather peeling too.
Length To Upper
On November 8th, the customer sent a video saying that he wanted to try sizes 32 sole with sizes 31 upper.
- “I am looking at the shoe,the sole is not going full on the upper, we are worried the upper will go loose when kids wear it.Do you think is it possible try sizes 32 sole with sizes 31 upper? “
Dealer- From United States
Complete New Sample
We tried new sample and sent out video to customer for confirmation.
Modification Process
After discussion with designer, to make sure it runs well for production.We take all sizes of the sole and match the right sizes of last.
We figured out that small shoes fits one size sole smaller than upper,and the bigger sizes don’t need fix.
During production,our team check all details while cementing just to make sure all go well.
Check whether the style and material of the shoes are consistent with what the customer wants
Cutting
Sanding Shoes
Stitching/Sewing
Loafers with a raised seam along the edge
Lasting
Gluing Sole
Clean and glue sole before attached to shoe
Finishing
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